OUR PRODUCTS

GLASS BOTTLE FILLING AND CAPPING MACHINE

GENERAL DESCRIPTION

Engineered for industrial production lines, the Glass Bottle Filling and Capping Machine is a high-precision automation solution designed for the seamless packaging of liquid and semi-liquid products. Operating on a linear palette system driven by a robust mechanical gearbox, it delivers consistent, synchronized, and vibration-free performance. Thanks to its highly adaptable design, the system easily adjusts to various glass bottle dimensions, integrating the filling, capping, and discharge processes into a single, compact, and heavy-duty chassis.

TECHNICAL SPECIFICATIONS

WORKING PRINCIPLE

1. Bottle Feeding & Conveyance: Empty glass bottles are loaded onto the linear palette conveyor. The mechanical gearbox drive ensures an exceptionally smooth, incremental, and millimeter-precise advancement between processing stations.

1. High-Precision Filling Phase: Upon reaching the filling station, bottles are aligned under PLC-controlled nozzles. The product is dispensed precisely to the target weight (e.g., 1000 g). The drip-proof nozzle design prevents contamination and maintains a spotless operating environment.

1. Automated Capping Station: Once filled, the bottles automatically advance to the capping unit. Here, caps are securely crimped or screwed onto the bottles using coordinated pneumatic pressure and mechanical tightening mechanics.

1. Discharge & Outer Packaging: The fully processed bottles are guided to the discharge tray (or optionally through downstream labeling and coding modules), leaving them perfectly prepared for boxing and final palletization.

APPLICATIONS / SUITABLE PRODUCTS

This system is ideal for a wide range of liquids and high-viscosity products within the food and beverage sectors:

• Dairy Products (Ayran, Milk, Kefir, Yogurt drinks)

• Fruit Juices, Nectars, and Smoothies

• Lemonade, Turnip Juice (Şalgam), and Vinegars

• Other fluid or semi-fluid food commodities

KEY FEATURES & ADVANTAGES

• Flexible & Multi-Purpose Packaging: Features a rapidly adjustable mold structure suitable for filling different volumes and shapes of glass bottles.

• Modular Design Concept: Offers the flexibility to integrate optional labeling, date-coding, and batch-printing modules directly onto the production line based on operational demands.

• Maximum Hygiene Standards: All product-contacting surfaces and the main chassis are manufactured from AISI 304 Quality Stainless Steel, fully complying with global food safety regulations.

• Precise & Secure Capping: Includes an integrated capping unit that applies caps airtight and securely without causing any structural deformation to the glass.

• Ergonomic Operation: Filled and sealed products are collected on an optimized discharge tray, making them immediately ready for manual or robotic secondary packaging.